Showing posts with label large diameter spiral pipe. Show all posts
Showing posts with label large diameter spiral pipe. Show all posts

2016/02/29

Eddy Current Testing Analytical Works of Thick-walled Spiral Pipe



AC electromagnetic coil eddy current testing to the surface of the metal member induced eddy current NDT techniques. It is suitable for conductive materials, including defects in ferromagnetic and non-ferromagnetic metallic material component testing. Since the eddy current testing is not required in the detection coil in close contact with the member, it does not full coupling agent between the coil and the member, easy to implement test automation. But only for eddy current testing of conductive material, it can only detect defects surface or near surface layer, inconvenient to use in the shape of complex components.

When the alternating current through the coil principle, if the voltage and frequency of the use of the same, the current through the coil will also be unchanged. If placed in a metal tube coils, thick-walled spiral pipe circumferential surface induced current, that vortex. Magnetization direction opposite the direction of the applied magnetic field eddy current, so will offset part of the applied current, so that the impedance of the coil, changes have occurred through the size of the current phase. Changes in diameter, thickness, conductivity and permeability of the tube as well as the presence of defects, will affect the impedance of the coil. If the holding other factors constant, only the defect caused by the impedance of the signal extraction, amplification by the instrument and to detect, can achieve the purpose of testing. Eddy current signals can provide not only the size of the defect, while due to eddy current testing can be under a certain phase lag according to the eddy current surface eddy currents on the surface, using a phase analysis can determine the defect of the bit t (depth).

Detection coil eddy current testing, in order to adapt to different testing purposes, in accordance with the relationship between the detection coil and the subject member into through the coil, the coil within the formula and put coils in three categories. For use through the coil when the workpiece is inserted through the coil detector. When the pipe is detected, it is sometimes necessary to coil into a thick-walled spiral pipe internal inspection, it is used within the formula coil. When using put t formula (dot) coil, the coil is placed on the surface of the workpiece is detected checked.



This coil is small, generally with a coil inside the core, high sensitivity, easy to carry, suitable for surface crack inspection of large components and sheet, strip and so on. According to usage detection coil can be divided into absolute coil type, standard comparative coil and self-comparison, three types. Only one detection coil called absolute coil. With two detection coils connected as a differential form, known as the standard comparison coil. Using two coils placed on the same subject in different parts member, as a comparative standard coil, said self-comparison, is relatively standard coil type of exception.

2016/02/21

The Causes of Large Diameter Spiral Pipe Wrong Side

The causes of large diameter spiral pipe wrong side: large diameter spiral steel pipe production, the wrong side have occurred with many of its factors. In the production practice, often the wrong side of the ultra-poor leaving dry pipe downgrade. Therefore analyze the causes and prevention of large diameter spiral pipe produced the wrong side is necessary.

1, the strip camber is caused by the wrong side of the main factors pipe. In forming the spiral welded pipe, steel strip camber angle will constantly change shape, leading to changes in the weld gap, resulting in open seams, wrong side or even take sides. Seriously affecting the quality of steel, so the observation camber steel strip coil-after by controlling the vertical roll can be cut to make the disc as well as the continuous removal of part of camber angle control and corrective shaping is to reduce the camber of the strip in the production process effective way to produce the wrong side.

2, due to the poor without trimming strip head and tail of shape and dimensional accuracy, could easily lead to hard docking strip caused by bending the wrong side.

3, strip head and tail welding butt weld reinforcement is larger when over molding if not handled properly, is likely to cause greater wrong side.

4, the strip edges in poor condition is another important cause of the wrong side of.