Showing posts with label galvanized steel pipe manufacturer. Show all posts
Showing posts with label galvanized steel pipe manufacturer. Show all posts

2016/07/06

Galvanized Steel

Galvanized steel is simply steel coated with zinc. After going through a process called galvanizing, in which steel is coated with zinc and a normal steel becomes a galvanized steel. This process is performed to avoid steel from rust and corrosion.
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Galvanized steel has thousands of industrial applications, especially marine
products. They are commonly used in marine applications because in that case the pipe fittings are subject to tough and wet conditions. It is not a new concept, in fact, it is being used from early times. Till 1850, over ten million tons of zinc was used to protect steel. There is a misconception about the galvanized steel.


Many people think that galvanized is a better product, but it is expensive and increases the overall cost. In fact, galvanized steel becomes less expensive when combined with its long life span. Galvanized steel studs cost almost half the price as compared to wooden studs that are most commonly used in buildings. Galvanized pipes are not used for  underground lines. It is relatively better to use for hot water lines, however, it also works good for cold water lines. Avoid using galvanized pipe fittings for gas supply lines as natural gas can cause the zinc to come off and cause blockages in the system.


Galvanized pipe fittings generally comes in size ranging from diameter of 1/8" to 20". These pipes are great value for money. No doubt galvanized steel pipes have various advantages, however, it has disadvantages also. One disadvantage is that the zinc coating can hide problems and defects beneath the coating which would otherwise be visible. And there are few more.


The important thing to remember is that whatever you choose, choose smartly. There is nothing on this planet that has only advantages, But there are things that have more advantages than disadvantages which makes them relatively better choice.

2015/12/17

Do you know the Using Advantages of Galvanized Steel Pipes ?

Galvanized Steel Pipes are widely used in many fields, do you know the reason why is so popular?Below is three main using advantages of Galvanized Steel Pipes you might want to know:


1. After being hot-dip galvanized, the pipes of the surface will be protected well. Compared with other type of coating process, deepen the zinc is easier to let the coating covered well.


2. Because the zinc coating has a larger hardness value than steel pipes. After being galvanized, the impact resistance and anti-ware properties of the steel pipes has increased.


3. In general, the zinc layer at the pipe ends will be relatively thicker than other type of coatings. Therefore, it offers better toughness and abrasion resistance to the Galvanized Steel Pipes.







The difference between hot-dipped galvanized steel pipe & cold galvanized steel pipe

Galvanized Steel Pipe

In order to improve the corrosion resistance of the steel pipe, in general people will coated the steel pipe with zinc. Galvanized steel pipe is mainly used for transporting gas and heating.
If use galvanized steel pipe as water pipes for drinkable water, after many years of application, it turns out there are many rust inside the steel pipe which will influence the quality of the
drinking water.

Galvanized Steel Pipe Weight Formula: ( Outside Diameter - Wall Thickness) x Wall Thickness x 0.02466 * 1.0599 = Weight per Meter (kg / m)

There are two types of galvanized steel pipe in the market which is divided by the production processes.

Hot-dipped Galvanized Steel Pipe:

Hot-dipped zinc coating is the molten metal to react with the iron matrix alloy layer. So the substrate and the zinc coating combined well. The first production step is pickling the steel pipe.
In order to remove the surface of the iron oxide, cleaning bath by mixing an aqueous solution of ammonium chloride or zinc chloride aqueous solution for the after pickling steel pipe is
needed. And then the steel pipe is allowed to put in the hot dip tank. The using advantage for hot dipped galvanized steel pipe is the coating has strong adhesion and long using life.
Applying hot-dipped galvanizing process, the zinc coating will be combined with the surface of the steel pipe evenly.

Production Process:

Material Inspection (Steel Pipe) --- Hanging --- De-greasing --- Rinsing --- Pickling --- Washing --- Dipping Fluxing --- Hot Air Drying --- Inside and Outside Hot-dipped Galvanizing Blow
--- Cooling --- Passivation and Rising --- Unloading --- Inspection and Trimming --- Type Identification --- Packaging and Storing and Transportation.

Cold Galvanized Steel Pipe:

Cold Galvanizing process is also named as electro-galvanizing process which is using cold plates as raw material. Cold Galvanized Steel Pipe has very few zinc coating which is only around
10 ~ 50 g/m2. Compared with hot-dipped galvanized steel pipe, the corrosion resistance of cold galvanized steel pipe is not as good as hot-dipped galvanized steel pipe.
In order to ensure the quality of the galvanized steel pipe, most of the galvanized steel pipe manufacturers will not apply the electro galvanizing producing process. Only those small and
outdated manufacturers still use electro-galvanizing producing process to offer relatively cheaper galvanized steel pipe. Since the zinc layer for cold galvanized steel pipe is electroplated layer,
it is the individual layered zinc coating on the steel pipe, so the coating layer will be peel off easily. Overall, the producing cost for cold galvanized steel pipe is lower than hot-dipped
galvanized steel pipe, and the manufacturer can offer the purchaser a very competitive market price. However, the surface of the coating is uneven which influence the corrosion resistance
of the galvanized steel pipe.

Production Process:

Uncoiling (Galvanized Steel Strips/Plates) --- Leveling --- Welding --- Scraping the Scar --- Passivation and Rinsing --- Zinc adding --- Setting/Forming --- Type Identification --- Cutting
--- Packing --- Drying --- Weighed