Showing posts with label LSAW carbon steel pipe. Show all posts
Showing posts with label LSAW carbon steel pipe. Show all posts

2016/03/07

LSAW Steel Pipe: Hydrogen Induced Cracking Mechanism

LSAW Steel Pipe: Hydrogen Induced Cracking Mechanism

1. Sources of hydrogen
Hydrogen came from the LSAW Steel Pipe micro crack, inside the battery cathode process. Atomic hydrogen is a product of the cathodic reaction, they would diffuse inside the metal pipe. Hydrogen Induced Cracking (HIC) pipe corrosion reactions occur far beyond the rolling offered, welding, cathodic hydrogen charging process which leads to excessive amounts of hydrogen within the metal. The second is the environment of hydrogen which containing media or in the corrosive environments, and industrial humid atmosphere of hydrogen induced cracking.

2. Dislocation --- Hydrogen Induced Cracking
In the LSAW Steel Pipe, hydrogen exist as a form of H, H+, H, H2, metal hydrides, solid solution, hydrocarbons, and air mass. The distribution of hydrogen is not uniform, but also irregular. Its main enrichment in the pipe stress concentration dislocations, micro-cracks and other cutting edge defects, and to tensile stress concentration at the diffusion. In the actual use, the pipe
base material can exist a large number of crystal dislocation, with the external force is generated or moved, and with the change of external conditions change. Dislocation and hydrogen induced cracking are closely linked, most common dissolved hydrogen interference to dislocation glide described hydrogen induced cracking phenomenon. Under certain stress conditions, in-service pipe crystal dislocation slip. When the rate of diffusion within a certain range of temperature and strain rate of a hydrogen atom and the dislocation velocity adapt hydrogen
group with dislocation motion and movement, but some distance behind.

Only under certain conditions, environment factors, and the role of external forces, can create continuous generation of new dislocations. Therefore, the plastic deformation continuously carried out in the new generation of new dislocations hydrogen groups. When moving dislocation with obstacles, they formed dislocations and hydrogen buildup phenomenon under enough
stress which lead to pipe cracks and pipe cracks extended. When the crack grew into a hydrogen-depleted region, the movement of dislocations and restore freedom to make pipe parent or matrix. Therefore, the stress relaxation by plastic deformation, crack stop expansion at this time. Until the hydrogen atoms under stress again after this build up, the crack extended only continue to grow. This cycle, can cause a section of the crack extended forward, finally resulting in brittle fracture.

3. Hydride --- Hydrogen Induced Cracking
In the LSAW Steel Pipe Hydrogen Induced Cracking, the mainly reason is because the post-atomic hydrogen diffuses into the pipe to form the corresponding cause of brittle hydrides. Form Hydrides, hydrogen induced cracking impact will be as flaky hydride has greater sensitivity, since such hydrides prone to stress concentration.

One feature of pipe Hydrogen Induced Cracking is having hydrogen-induced cracking susceptibility. When the pipes under certain stress, the cracks will appeared a lag time. Therefore, the LSAW Steel Pipe hydrogen induced cracking will appear after a period of time after the occurrence. The lag time is not relevant to the stress applied on the pipe, but with the increase of hydrogen concentration in the pipe, the lag time will be shorter. Lag time indicates hydrogen diffusion into the core region near the crack, and the time to reach the desired concentration of hydrogen cracking required.

4. Sulfide Rupture
During the application of LSAW Steel Pipe, some pipes will be in contact with water which containing H2S often. In such conditions, when the initial crack formed under the stress and the media together, the crack will continue to expand. In practice, it is very difficult to distinguish hydrogen induced cracking and stress corrosion cracking. The solution The solution of hydrogen sulfide in pipe cracking, hydrogen induced cracking is a major cause. As in a relatively short period of time, it occurred hours or days by hydrogen induced cracking. Just a little slight corrosion, will produce hydrogen and formation, prompting a large number of hydrogen atoms adsorbed on the surface of the pipe so that the pipe is formed on the surface of a larger hydrogen atom concentration gradient accelerating the diffusion of hydrogen into the interior of the pipe. H2S caused by pipe rupture often referred sulfide rupture.

Conclusion:
From LSAW Steel Pipe hydrogen induced cracking mechanism of view, no matter how caused by hydrogen induced cracking, it has the same characteristics which is mostly inter-granular fracture surface cracking. From the mouth of the fracture surface, the hydrogen induced cracking and stress corrosion cracking is very similar to the straight seam on LSAW Steel Pipe during the pipe application. However, it is able to distinguish the difference by certain method. Cathodic polarization control stress corrosion, but it makes the hydrogen evolution reaction is accelerated, promoting hydrogen damage. The anodic polarization, can promote the anodic dissolution process, the stress corrosion cracking acceleration, it HIC no significant impact.



2016/03/02

LSAW Steel Pipe: Cause Analysis of Hydrogen Induced Crack


LSAW Steel Pipe will occur different forms of damage within a certain time, due to the use conditions and the different application environment, as well as objective conditions changes over time and few uncontrolled pipe defects.

Hydrogen Induced Cracking (HIC) refers a type of cracking occurs when LSAW Steel Pipe containing hydrogen suffers sufficiently high applied stress or residual stress. HIC happened when the hydrogen diffusion into the interior of the parent metal, in solid solution or in the presence of a metal hydride form. This is a potential pipe damage reason. When the pipes are used in the underground, buried deep under the higher stress or pressure, sometimes in a few weeks or even few days, the pipe can occur hydrogen induced cracking.

When the pipe contact with hydrogen or a cathodic corrosion reaction, the hydrogen atom will enter into the metal pipe inside organization. Therefore, the material becomes brittle pipe. However, the pipe material will not necessarily lose ductility cracking. If apply appropriate heat treatment for the LSAW Steel Pipe, either online or offline heat treatment process, the hydrogen will out of the base material from the interior of the pipe. After this process, some of the material will restore the original strength.

2016/02/29

Requirements of Large-caliber LSAW Steel Pipe Performance to Construction

In addition to large-caliber lsaw steel pipe as a structural material generally has good mechanical and process performance, but also has the use of stainless steel corrosion environment, maintaining the appearance of fine excellent characteristics, but also with acid and alkali resistance, high stainless steel pipe temperature, low temperature resistance, excellent magnetic properties, wear and other functions. Stainless steel pipes and other metal materials have been widely used in construction projects also has the following characteristics compared.

1) Large Diameter Longitudinal has a high specific strength and specific stiffness. Specific strength and stiffness of structural engineering in the selection of materials two basic parameters. Strength is the ratio of strength and weight, high-strength steel for the 52 different types of stainless steel pipes in different state than the intensity of the heat treatment may be in the range of 46 to 152, while the aluminum alloy commonly used is 48, copper alloy 17 zinc alloys 16.9. Specific stiffness elastic modulus (Young's modulus) E ratio and proportion of material of high strength steel was 25.5, ferritic stainless steel pipe of 25.6, austenitic stainless steel pipe of 25.3, 25.5 aluminum, copper alloy one of 12.1, 14.1 zinc alloy, stainless steel pipe also shows the structure of "lightweight materials" ideal material.

2) Good high temperature strength and low temperature toughness. Compared with ordinary carbon steel, large diameter longitudinally welded pipes of high temperature performance is much better, so they have better fire performance, common carbon steel at about 400 ℃ loses its load-bearing function, and stainless steel pipe before structural damage can withstand up high temperature of 700 ℃, reportedly suffered 9/11 and the collapse of the US plane hit a skyscraper is due to a large number of aviation gasoline combustion and the temperature is too high resulting in complete loss of load-bearing steel structures function collapse, stainless steel pipe having a good impact toughness, especially at low temperatures more than ordinary carbon steel is much better, you can ensure durability and safety of the building structure, steel structure when subjected to external force (such as collisions, earthquakes, etc.) and curved, structural strength stainless steel pipe becomes very high. Stainless steel pipe manufacturer

3) Good processing performance. Large-caliber Longitudinal plastic, ductile, excellent molding capability, ease of molding, made of thin-walled structures, and can be molded at the same time strengthened, when the structural member after the molding process appear more safeguard its overall performance important.

4) Stainless steel pipe long service life. Depending on the use of the environment, the rational use of stainless steel pipe built engineering structures has a long life, no or very little need for maintenance features, from building life cycle cost analysis, ordinary steel needs an overhaul every 25 years or replace, The large diameter longitudinally welded pipes was Bainiantaiji, compared with the life cycle of various building materials of stainless steel pipe lowest cost, for large-caliber Longitudinal member due to local change and replace, the recycling rate is high, large-caliber Longitudinal itself The recycling rate of up to 100%.